schneider-electric
Schneider TeSys Island D09–D38 IoT Motor Starter Module
Model: LV4BD09
4-hour response · Pricing in SAR · Delivery across all KSA regions
LV4BD09 — Schneider TeSys Island D09–D38 IoT Motor Starter Module
The Schneider Electric TeSys Island is a modular, IoT-connected motor starter system combining contactor, overload relay, and I/O module functions in a compact DIN-rail island architecture that communicates via EtherNet/IP or Modbus TCP, replacing the point-to-point control wiring between a PLC and individual motor starters with a single network cable that serves up to 32 motor starter islands. The TeSys Island D09-D38 covers motor full-load current ratings from 9 A to 38 A (2.5 kW to 18.5 kW at 400 V), covering the pumps, fans, and conveyors that make up the majority of motor loads in Saudi Arabia's industrial and building services installations. Each island includes built-in protection functions: thermal overload, phase loss, phase imbalance, and communication loss watchdog — replacing four separate protective relay functions without additional hardware cost.
The TeSys Island's EcoStruxure Machine connectivity provides individual motor energy monitoring, start count, operating hours, and thermal capacity utilisation data directly to a SCADA or MES system, enabling predictive maintenance scheduling based on actual motor usage rather than calendar intervals. The island's modular I/O expansion accepts additional digital and analog I/O modules without additional cabling infrastructure — a practical advantage in Saudi process plant installations where process sensors and valve actuators need to be integrated alongside motor control in a common network architecture. The power pole module is rated for 100,000 operational cycles and 100,000 electrical cycles at AC-3 utilisation class — a design life more than double that of conventional TeSys D contactors in the same application.
In Saudi Arabia, TeSys Island is gaining rapid adoption in petrochemical process plant motor control centers at ARAMCO and SABIC facilities, water treatment plant MCC panels at NWC and SWCC, and HVAC plant room motor control for large commercial developments, where the elimination of 16-core control cables between PLC and MCC reduces wiring labour cost by 40–60% on large panel projects. MODON industrial estate electrical panel builders in Riyadh and Dammam cite TeSys Island as the motor starter architecture that most effectively reduces panel assembly time while adding the digital monitoring capabilities required by modern Saudi industrial clients.
Razz Middle East supplies TeSys Island modules with EtherNet/IP and Modbus TCP options and complete island system configuration support. We provide panel builder training, EcoStruxure Machine Expert function block library, and commissioning support for TeSys Island MCC projects across Saudi Arabia.
Technical Specifications
Full specifications for the LV4BD09
- Motor Rating
- D09 (9A) to D38 (38A), 2.5–18.5 kW at 400V
- Protection
- Thermal overload, phase loss, imbalance
- Communication
- EtherNet/IP or Modbus TCP
- Islands per Network
- Up to 32
- Monitoring
- Energy, start count, operating hours
- Cycles
- 100,000 mechanical + 100,000 electrical (AC-3)
- I/O Expansion
- Modular digital and analog
- Standard
- IEC 60947-4-1
Key Features & Benefits
- Single EtherNet/IP or Modbus TCP network cable serves up to 32 motor starter islands, eliminating 16-core control cables between PLC and MCC and reducing panel wiring labour by 40–60%.
- Built-in thermal overload, phase loss, phase imbalance, and communication loss watchdog protection replaces four discrete relay modules — reducing BOM cost and panel space per motor circuit.
- EcoStruxure Machine IoT connectivity provides individual motor energy, start count, operating hours, and thermal capacity data for SCADA-level predictive maintenance scheduling.
- 100,000 mechanical and 100,000 electrical operational cycle rating doubles the expected service life versus conventional TeSys D contactors in high-cycle industrial applications.
- Modular I/O expansion integrates process sensors and valve actuators into the same island network as motor starters, eliminating separate I/O terminal strips and communication modules.
- Communications loss watchdog function maintains safe motor operating state (run or stop) if the network connection is interrupted, satisfying safety-of-function requirements for critical process motors.
- TeSys Island covers D09-D38 (9–38 A) ratings matching the most common pump, fan, and conveyor motor sizes in Saudi Arabia's building services and light industrial applications.
Industrial Applications in Saudi Arabia
- ARAMCO and SABIC petrochemical facility motor control center modernisation at Jubail and Yanbu, where TeSys Island replaces hard-wired PLC-to-MCC control cable bundles and adds individual motor energy monitoring.
- NWC and SWCC water treatment plant MCC panels, where TeSys Island's network motor control with predictive maintenance data reduces pump maintenance cost across large distributed pumping installations.
- Commercial building HVAC plant room MCC panels in Riyadh and Jeddah towers, where Modbus TCP TeSys Island integration with BMS eliminates I/O wiring between plant room and BMS panel.
- NEOM smart factory motor control center, where TeSys Island's EcoStruxure Machine connectivity feeds individual motor energy data into the factory energy management system for ISO 50001 compliance.
- Food and beverage production plant MCC at Saudi dairy and beverage manufacturers, where TeSys Island hygiene compatibility and 100,000-cycle life align with the high start frequency of filling and conveyor motors.
- MODON industrial estate utility metering MCC for landlord-metered tenant motor loads, where TeSys Island per-motor energy monitoring provides accurate consumption data for tenant utility billing.
- Hospital HVAC and domestic services MCC in Saudi ministry of health hospital projects, where network motor control and trip alarm reporting via EtherNet/IP integrate with hospital BMS for life safety compliance.
Industrial Supplier in Saudi Arabia
Get a Quote for the Schneider TeSys Island D09–D38 IoT Motor Starter Module
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Frequently Asked Questions — LV4BD09
Common questions from buyers in Saudi Arabia and the GCC