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FD240

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Atlas Copco (Process)

Atlas Copco FD240 Refrigerant Compressed Air Dryer

Model: FD240

Capacity: up to 240 m³/minPressure Dew Point: +3°C (ISO 8573-1 Class 4)Max Inlet Temperature: 45°CMax Working Pressure: 16 bar(e)
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FD240 — Atlas Copco FD240 Refrigerant Compressed Air Dryer

The Atlas Copco FD240 is a high-efficiency refrigerant-cycle compressed air dryer delivering a pressure dew point (PDP) of +3°C in accordance with ISO 8573-1 Class 4 for moisture, suitable for the vast majority of industrial compressed air applications where liquid water carryover and pipe condensation must be eliminated. Designed to handle flow rates up to 240 m³/min, the FD240 occupies a mid-to-large capacity bracket, making it appropriate as a central dryer serving large factory utility air rings, process plant instrument air headers, or as the primary dryer on a compressor train at a major industrial facility.

Atlas Copco's FD series uses an energy-efficient refrigerant system with a stainless-steel heat exchanger and an integrated pre-cooler / heat regenerator that recovers cold energy from the outgoing dried air to pre-cool incoming wet air. This heat exchange step reduces the refrigeration load significantly, contributing to the FD240's low specific energy consumption versus non-regenerative designs. The digital controller monitors inlet temperature, PDP, and refrigeration system pressures, providing alarms and status outputs compatible with plant monitoring systems. The FD240 is built for continuous 24/7 operation and is designed for minimal maintenance — requiring only annual filter element changes and periodic refrigerant circuit checks.

In Saudi Arabia, the Atlas Copco FD series is the specified refrigerant dryer at SWCC (Saline Water Conversion Corporation) desalination plants and NWC (National Water Company) water treatment facilities, where instrument air dryers must prevent moisture ingress into pneumatic actuators on critical valves controlling large-volume water flows. ARAMCO facilities also specify FD series dryers on utility air systems where the ambient humidity on the Gulf coast would otherwise cause significant condensation issues in underground or below-ambient piping. The FD240's reliability and minimal maintenance burden make it the dryer of choice at remote or unmanned facilities across the Kingdom.

Razz Middle East supplies FD240 dryers from Saudi Arabian stock with certified installation and commissioning services, ensuring correct specification, proper refrigerant charging, and compliant operation from day one.

Technical Specifications

Full specifications for the FD240

Capacity
up to 240 m³/min
Pressure Dew Point
+3°C (ISO 8573-1 Class 4)
Max Inlet Temperature
45°C
Max Working Pressure
16 bar(e)
Refrigerant Type
R-134a (HFC, non-ozone-depleting)
Power Consumption
3.5 kW (at rated flow)
Connection Size
DN100
Weight
420 kg

Key Features & Benefits

  • Pressure dew point of +3°C (ISO 8573-1 Class 4) eliminates liquid water carryover and pipe condensation in compressed air distribution networks operating above freezing point.
  • Stainless-steel heat exchanger with integrated pre-cooler / heat regenerator recovers cold energy from outgoing dried air, reducing refrigeration load and lowering operating energy costs versus non-regenerative designs.
  • Digital controller monitors inlet temperature, PDP, and refrigerant pressures in real time, providing remote-compatible alarms and status outputs for integration into plant monitoring systems.
  • Continuous 24/7 duty rating with annual filter element change and periodic refrigerant circuit inspection as the only routine maintenance requirements — ideal for remote or unmanned facilities.
  • Non-ozone-depleting R-134a refrigerant complies with Saudi and international environmental regulations for refrigerant handling and installation.

Industrial Applications in Saudi Arabia

  • Instrument air dryers at SWCC desalination plants and NWC water treatment facilities along the Red Sea and Gulf coasts, preventing moisture damage to pneumatic actuators on critical water control valves.
  • Central refrigerant dryers on utility air compressor trains at ARAMCO gathering stations and processing facilities in the Eastern Province, where Gulf coastal humidity demands reliable moisture removal.
  • Factory compressed air ring main dryers at large manufacturing facilities in MODON industrial estates, serving pneumatic tooling, automation, and packaging lines across multiple production halls.
  • Service air and utility air systems at MARAFIQ and SEC power plant facilities, where reliable dry air supply to instrument and maintenance air systems is a continuous operational requirement.
  • Compressed air treatment in food and beverage factories requiring ISO 8573-1 Class 4 moisture-free air for packaging and product-contact pneumatic systems.

Industrial Supplier in Saudi Arabia

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Frequently Asked Questions — FD240

Common questions from buyers in Saudi Arabia and the GCC