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FLSmidth
FLSmidth ABON Chain Sizer 1500mm
Model: ABON-CS-1500
4-hour response · Pricing in SAR · Delivery across all KSA regions
ABON-CS-1500 — FLSmidth ABON Chain Sizer 1500mm
The FLSmidth ABON Chain Sizer 1500mm wide is a heavy-duty, low-speed mineral sizing machine purpose-built for breaking oversize lumps in run-of-mine ore and providing controlled, consistent product sizing ahead of downstream beneficiation circuits. Unlike conventional impact crushers, the ABON Chain Sizer uses intermeshing chain curtains driven at low peripheral velocity to shatter friable minerals along natural cleavage planes, producing a minimum of fines — a critical advantage in phosphate rock, potash, and limestone operations where generation of ultra-fines wastes valuable mineral and degrades downstream flotation and classification performance.
The 1500mm wide ABON-CS-1500 is engineered for feed lumps up to 1200mm in the largest dimension and throughput rates up to 1500 t/h depending on ore characteristics. The chain assembly is fabricated from abrasion-resistant manganese steel alloys, allowing extended wear life in highly siliceous or abrasive ore streams without frequent changeouts. The hydraulic tensioning system maintains precise chain gap under varying feed conditions and enables rapid gap adjustment from the control room without stopping the machine — a feature mine operators in Saudi Arabia's remote Wa'ad Al-Shamal industrial city particularly value, as unplanned downtime in such locations carries high logistical costs.
At Maaden Phosphate Company's (MPC) beneficiation plant in Wa'ad Al-Shamal — the world's single largest integrated phosphate mining and processing complex — FLSmidth sizing and classification equipment is central to the primary crushing and screening circuits. The ABON Chain Sizer philosophy of inter-tooth sizing rather than high-energy impact aligns directly with MPC's process target of preserving large phosphate crystalline structures through the crushing stage before passing ore to milling and flotation. Saudi Vision 2030's strategic mineral investment programme, with PIF and Ma'aden committing multi-billion SAR capex to expand phosphate and bauxite output, is driving a new generation of greenfield and brownfield mineral processing projects across the Kingdom where FLSmidth ABON technology is the benchmark specification.
Razz Middle East is the authorised stocking distributor and technical representative for FLSmidth mineral processing equipment in the Kingdom of Saudi Arabia. Our engineering team provides equipment selection, application sizing, installation supervision, commissioning, and on-site training for ABON Chain Sizer installations in Riyadh, Jeddah, Dammam, Wa'ad Al-Shamal, and across all Saudi mine sites. Spare chain assemblies, sprockets, and wear parts are held in local inventory to ensure rapid response to maintenance requirements without incurring the lead times of international procurement.
Technical Specifications
Full specifications for the ABON-CS-1500
- Width
- 1500 mm
- Max Feed Lump Size
- 1200 mm
- Throughput
- Up to 1500 t/h
- Chain Material
- Abrasion-resistant manganese steel
- Drive Speed
- Low peripheral velocity (< 1.5 m/s)
- Gap Adjustment
- Hydraulic, remote from control room
- Product Size
- Adjustable 100–300 mm typical
- Ambient Operating Range
- -10°C to +55°C
Key Features & Benefits
- Low-speed inter-tooth chain sizing mechanism breaks ore along natural cleavage planes, generating minimum ultra-fines compared with impact or jaw crushers — critical for preserving valuable mineral liberation in phosphate, potash, and limestone circuits.
- Hydraulic gap adjustment system enables product size changes from the control room without stopping the machine, reducing downtime and allowing rapid response to ore hardness variations.
- Heavy-duty manganese steel chain assemblies deliver extended wear life in abrasive, high-silica ore streams, with field-replaceable chain sections that can be changed out during planned maintenance windows.
- Feed acceptance up to 1200mm lump size in a 1500mm wide machine minimises the primary crushing requirement upstream, simplifying plant layout and reducing capital cost.
- Robust frame construction with wide access doors and removable side panels provides safe, ergonomic access for inspection and maintenance in compliance with Saudi OSHAS and FLSmidth safety standards.
Industrial Applications in Saudi Arabia
- Primary sizing of run-of-mine phosphate ore at Ma'aden Phosphate Company (MPC) beneficiation plant in Wa'ad Al-Shamal, preserving crystalline phosphate structures ahead of rod mill and ball mill grinding circuits.
- Limestone sizing for cement raw material preparation at Saudi Cement Group and YACCO plants across the Kingdom, where controlled product gradation improves kiln feed uniformity.
- Potash and evaporite mineral sizing in new Ma'aden and PIF-backed mineral processing projects under Saudi Vision 2030's strategic minerals expansion programme.
- Run-of-mine bauxite sizing ahead of digestion at Ma'aden Aluminium's Ras Al-Khair alumina refinery, where low-fines generation reduces scale formation in downstream digesters.
- Coal and petcoke sizing for fuel handling at Saudi industrial complexes, providing consistent fuel particle size to rotary kilns and cement grinding systems.
Industrial Supplier in Saudi Arabia
Get a Quote for the FLSmidth ABON Chain Sizer 1500mm
We respond within 4 business hours. Send model ABON-CS-1500 for competitive pricing in SAR with delivery across Saudi Arabia and the GCC.
Frequently Asked Questions — ABON-CS-1500
Common questions from buyers in Saudi Arabia and the GCC